logo
about us

About Us

We devote to producing mining equipments, sand making machines and industrial grinding mills, offering expressway, rail way and water conservancy projects the solution of making high grade sand and matched equipments.

Read More

automation saves energy in cement plants

  • Cement Plant automation in emerging markets

    Cement Plant automation in emerging markets Paul Limpitlaw is the Industry Marketing Director for Mining, plants is energy consumption. Designed mainly to be fuelled by coal and oil, a number of saves money and avoids costly downtime. the solution The LDS 6 is a diode-based, laser, in situ gas analyser for the direct measurement of gas

  • Digital solutions for the cement industry Cement

    The milling process in cement plants is extremely energy-intensive. there are potential energy savings available through the use of Mill Control System (MCS). The MCS is a software system that draws conclusions about the quality levels of the production plant through a knowledge-based approach using current plant data (defined measured values).

  • Lean Automation Services to Cement Industry

    Saving energy, taking care of the environment and keeping the nature clean has always been on the top of aims of the best cement plants. Also, in the competitive cement production market, technology improvement is vital to increase production and revenue. While you face the significant challenges of globalization and increasingly stringent

  • SICEMENT Automation Cement USA

    Correctly functioning processes are vital to ensure the economical operation of plants in the cement industry. Expensive equipment standstills have to be avoided at all costs. To achieve this, absolute transparency is an important step also for the way to higher productivity.

  • Control Engineering Reduce Energy Consumption: Cement

    Aug 25, 2011· A China-based cement plant used VFDs to significantly reduce its energy consumption in its dry-process kilns, responsible for production of 1.4 million tons of cement each year. Traditional damper control systems used a fixed amount of energy, so fans at the plant always ran at full capacity even when the facility wasn’t producing product

  • Cement ABB

    Increase production and save energy. CO 2 emissions of the fuels used in cement production are a hot topic in the industry discussions, but more and more also energy efficiency is increasing its importance. The reason for this is that in addition to the improved profitability, authorities are beginning to steer industries towards more efficient processes.

  • Enabling the connected cement plant Rockwell Automation

    Energy consumption accounts for up to 40% of production costs Almost every industrial operation loses at least 5% of its productive capacity from downtime Market uncertainties can keep cement prices stagnated In average 150 people work in a cement plant In the cement industries maintenance cost consumes approximately 25% of total production cost

  • Low voltage AC drives Complex cement challenges made

    automation and, in particular, the use of low voltage AC drives within the cement industry. Automation leads to less man power, therefore less errors in production, while optimizing the process and making control easier and faster. ABB drives highly reliable, energy and cost efficient AC drives are primarily used to adjust the speed and/or

  • Digitalisation in the cement production process Fruitful

    Understanding the advanced sensing and data analytics allows cement plant managers to make better decisions about the operation. The ability to work with data is opening significant opportunities for process improvements in cement production. One example is condition-based maintenance.

  • Energy Saving Cement industry news from Global Cement

    Colombia: Cementos Argos has launched energy saving measures that could contribute close to 10% of the energy saving goals of the Colombian national government. The cement producer has joined the energy savings campaign promoted by the government by taking additional measures at its plants and offices that can help conserve this important resource.

  • Artificial Intelligence: Concrete solution for cement

    Energy-intensive cement manufacturing. In a typical cement plant, the cost incurred on energy (including thermal and electrical) would amount to around 50 to 60% of the total production cost. Here’s a snapshot of the cost incurred on resources, for a popular cement plant

  • High-level control in cement production World Cement

    Oct 30, 2020· High-level control in cement production. Save to read list consultants proposed to ‘copy-paste’ Industry 4.0 solutions from chemical plants/refineries and apply them in cement plants. A recent example is a report regarding the first successful conversion of regular plant

  • ENERGY STAR Focus on Energy Efficiency in Cement

    Plant energy guide. Use the cement energy guide Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making to find ways to improve the energy performance of a cement plant. Making progress. Duke University evaluated the improvement in the cement industry’s energy

  • Automation of Kiln Mill Drive in Cement Industry using PLC

    Automation. PLC helps in making the automation more flexible. SCADA systems became popular to arise the efficient monitoring and control of distributed remote equipment. Cement plants are one of the largest consumers of energy. Their electrical energy

  • How does cement production become energy efficient and

    There is enormous potential for saving money in the cement industry. The world’s cement industry con-sumes a total of more than 300 TWh of electricity, of which the German industry’s share is some 3 TWh. Realizing an energy-saving potential of over 20 percent would save

  • Cement & Lime Process Automation EC&S, Inc.

    We specialize in industrial solutions that maximize production efficiencies while minimizing energy usage and maintenance downtime. Plant Engineering and Construction Capabilities With over 40 years of industrial experience in plant development, construction and operation, EC&S is uniquely positioned to design efficient cement

  • Energy Efficiency Improvement and Cost Saving

    Saving Opportunities for Cement Making An ENERGY STAR® Guide for Energy and Plant Managers August 2013 ENERGY STAR is a U.S. Environmental Protection Agency Program helping organizations and individuals fight climate change through superior energy

  • Best energy consumption International Cement Review

    Typical cement plant power costs can range from EUR39 to EUR170/MWh. Mill designs. The most important first step in controlling energy consumption is to be aware of the relative importance of the process areas where most energy is consumed. Figure 2 shows a typical breakdown of electrical energy consumption at a cement plant.

  • Artificial Intelligence: Concrete solution for cement

    Energy-intensive cement manufacturing. In a typical cement plant, the cost incurred on energy (including thermal and electrical) would amount to around 50 to 60% of the total production cost. Here’s a snapshot of the cost incurred on resources, for a popular cement plant, that confirms our statement:

  • Automation of Kiln Mill Drive in Cement Industry using PLC

    PLC helps in making the automation more flexible. SCADA systems became popular to arise the efficient monitoring and control of distributed remote equipment. Cement plants are one of the largest consumers of energy. Their electrical energy costs account for about 15 –20 percent of the total production cost.

  • Author: Ruchi Harchandani, R Bindu
  • Automation and Control in Cement Industries

    AUTOMATION AND CONTROL IN CEMENT INDUSTRIES Keviczky L. Computer and Automation Research Institute, Hungarian Academy of Sciences, Hungary Keywords: Cement industry, computer control, adaptive control, stochastic control, process identification Contents 1. Introduction 2. Description of the Technology 2.1. Quarrying and Preparation 2.2.

  • Low voltage AC drives Complex cement challenges made

    Automating the future Recent years have seen a dramatic increase in the level of automation and, in particular, the use of low voltage AC drives within the cement industry. Automation leads to less man power, therefore less errors in production, while optimizing the

  • Automation of a Pneumatic Cement Transport Installation

    The paper proposes the use of the PLC for the automation of a pneumatic cement transport installation. This type of installation is used inside cement plants as part of the cement production process and other products derived from it. PLCs control installation replaces a classical control installation, less reliable, with contacts and relays.

  • Energy Saving Cement industry news from Global Cement

    Colombia: Cementos Argos has launched energy saving measures that could contribute close to 10% of the energy saving goals of the Colombian national government. The cement producer has joined the energy savings campaign promoted by the government by taking additional measures at its plants and offices that can help conserve this important resource.

  • MNC AUTOMATION-Cement Plants, Cement Automation, Cement

    Cement Plants • Sponge Iron Plants • Material Handling • Dairy Automation • Sugar Plants • Boiler Automation Energy Automation • Energy Management Systems • Smart Grid Systems • Substation SCADA Systems • Telecontrol Systems • RTUs based on SIPLUS-RIC • DG Sets Automation Systems • Gas Engine Based Power Plants

  • Energy Efficiency Improvement and Cost Saving

    Saving Opportunities for Cement Making An ENERGY STAR® Guide for Energy and Plant Managers August 2013 ENERGY STAR is a U.S. Environmental Protection Agency Program helping organizations and individuals fight climate change through superior energy efficiency. Document Number 430-R-13-009

  • 20 Energy Saving Tips for Businesses & Manufacturing Plants

    However, there are some essential tips to reduce the energy you consume at your business place or factory so as to significantly beat down energy- related costs: 20 Energy Saving Tips for Businesses & Manufacturing Plants. 1. Take Advantage of Off-Peak Periods: First, you have to choose a utility company that offers lower rates during off-peak

  • Why Cement Producers Need to Embrace Industry 4.0

    Dec 07, 2018· Analytics can also optimize alternative fuel consumption, reducing costs and improving a cement business’s environmental footprint. Energy expenditures represent 45% or more of total cement production costs, a portion that manufacturers could cut in half by using alternative fuels. Although use of alternative fuels is growing, it remains low.

  • INCREASING THE USE OF ALTERNATIVE FUELS AT CEMENT

    viii Increasing the Use of Alternative Fuels at Cement Plants: International Best Practice Cement is paramount for economic development and poverty reduction in emerging markets. Along with aggregates and water, cement is the key ingredient in the production of concrete, and, as such, is an essential construction material

  • AI For Process Control Boosts Cement Plant

    Mar 22, 2019· The Petuum Industrial AI Autopilot suite of products deliver real-time precise forecasts for key process variables, prescriptions for critical control variables and supervised autosteer aligned with business objectives for all cement plant operations including clinker cooler, preheater, rotary kiln, pyro process, ball mill and vertical mill processes to achieve lowered energy consumption, optimized fuel mix

  • Automation of Cement Industries

    automation process and hardware for cement plant. Key Words: Cement, cement production, automation in cement SCADA in cement industry. Introduction Cement is a component of infrastructure development and an important ingredient of civil construction. The Indian cement industry is the second largest producer of cement